Back to Service
Troubleshoot and Repair
This section is designed to help you with problems that costumers
frequently call about. It will be constantly updated and hopefully
soon be broken down into sections. It would be greatly appreciated if
you could suggest problems that you would like to be posted. Please
contact the service department here with
any suggestions. It may be wise to look
through your robot manual first to see if the question you have is answered there.
No Functions
Robot moves on its own
Bad drive motor
Robot will not drive straight
Voice Problems
Robot
has no functions.
The RC or Robot Battery is Low
- The
first thing you will want to check
is your battery power in both your robot battery and Remote Control
battery. The battery power level should be at least 12 volts, and the
RC power level should be at least 9 volts. One way to check to see if
your RC is getting power is by checking the meter on the top. Most
likely you will have a meter that indicates the battery level. This
meter should be pointing from 1:00 to 2:00 to indicate a good power
level (the other possibility is that your RC has three lights; the
green one indicating full power). On most robots, you can check to
see if the robot battery is getting power by seeing if the fan on the
electrical box is on, or if the eye lights are on. (Even though this
allows you to know that your robot is getting some power, it does not
necessarily mean that it is getting full power; if the power level is
very low, it can cause the robot not to have functionality.)
The RC is not Transmitting
- If
you have determined that the robot
and RC is getting full power, then the next thing you will want to
check is to make sure that the robot is receiving the signal
transmitted from the RC. In many instances, if the robot has
power,
but does not have functionality, it could mean either the receiver or
transmitter crystal is bad. If you think this is the case,
you can call us to order a new crystal.
There is a Blown Fuse
- Another
thing for you to look for is the fuses inside the electrical
panel. To look inside the electrical panel you will first
take the top off of the robot. There is a screw on each
corner of the electrical box; unscrew these and remove the lid (before
you remove the lid make sure to unplug the units that are on the
lid). Also, the fan is connected to the main electrical
board. Remove the lid slowly and disconnect the fan wires
when they are accessible, then completely remove the
lid. After the lid is
completely removed then you can look into the board
and see a fuse block and check all the fuses. If it appears
that a fuse is blown, replace it. Sometimes it may appear
that a fuse is good when in fact it is blown. You can check
for this is you have a volt meter by checking the continuity. You can also check for voltage across the fuse block.
Robot moves on its own.
RC Drive Stick Out of Adjustment or Sliders not Centered
- To check if this is a problem with the RC, you should turn
the robot on without turning the
RC on. If the robot no longer has the moving problem then it is a
problem with the RC; if the problem continues then it is a problem
with the robot and you should call the service department.
Many times what will happen in this situation is that the RC after many
years begins to wear out and plastic pieces inside the RC begin to
break. When this occurs the center position for the RC becomes
off center and will always move. The easiest way to solve
this problem is to send the RC here and we can replace the broken parts
and adjust the RC. If you do not wish to send the RC back for
repairs, you can talk to someone in the service department and discuss
the specific piece that you need replaced and you can order that part
over the phone. If you choose this option you will have to
manually adjust the centering for your joystick.
One
of the drive motors does not seem to work.
The Drive Motor is Bad
- There
is the rare occasion where a drive motor will go bad. To test
to see if a motor is bad, you can prop the wheels off the ground and
move each wheel manually and compare the sounds. Usually a
bad motor will be more difficult to move and make a scratchy
sound. You may also find that the wheel you turn spins loose; this is
because the you have a loose set screw on the motor pulley. The most
sure way to test a motor if one motor does
not seem to work is by swapping motor wires. The motor wires
(blue and yellow) are found underneath the electrical panel near the
vehicle battery (where the motors are). If you swap the motor
wires you will be able to tell for sure if a motor is bad or
not. For instance; if you were to prop your robot wheels off
the ground and notice that only the right wheel moved (or that the left
wheel only moved very slowly), by swapping the wires you would observe
the following things when operating the drive: 1. The right wheel is
still the only wheel that moves (or the left wheel is still
slow). This means that the left motor is indeed
bad. 2. The left wheel now is the only wheel that
moves (or the right wheel is very slow). This means that
there is a problem with the drive circuit of the robot. It most
likely only needs an adjustment (see below) but if the drive circuit is
bad you will probably need to send parts back to Robotronics for
repairs.
- If
you have determined that a motor is bad, please contact the service
department for help on replacing the motor. If you think that
it is an adjustment problem, see the manual on help for adjusting the
drive of your robot.
The
robot veers to one direction.
- See the robot manual here
for your robot. If you still have questions after reading the
manual please contact service.
Voice Problems
- To see a detailed guide
on how to troubleshoot your voice system, click here.
If you have a problem with you robot that is not on this list but you
would like it to be listed, click here to email us.
|